Bosch NKE 625.. Uživatelský manuál

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Strany 1 - SHTP 2014

Autopilots – Care & Feeding SHTP 2014 Brian Boschma

Strany 2 - -Power consumption

Rate Gyro vs Compass Only (ST4000 vs X5 in RayM Terms) Issue No Gyro Rate Gyro Gust/Wave Turns Boat Compass slowly reacts to course Detects near in

Strany 3 - AP Failure Mechanism’s

Compass Type Characteristics Mechanical Fluxgate Magnetometer Solid State 3 Axis Magnetometer Magnet to detect North. Sea State variations masked v

Strany 4 - Failure Mechanism’s (cont)

RM X5 Upwind and Reaching Resp = 9, Bay chop to 3 ‘ Sail = #2 Jib, Reefed Main 0204060801001201401601802001112131415161718191101111121131141151161171

Strany 5 - Redundancy

-20-1001020304050600 2 4 6 8 10 12Course Time - Seconds Boats Course / Compass Reading / Course Error Course without Gyro Course(deg)CompassError

Strany 6 - Rudder Drive System and Load

-20-1001020304050600 2 4 6 8 10 12Course Time Seconds Compass Error and Yaw Rate What Does a Gyro Do ? Course(deg)CompassErrorYawRate

Strany 7 - Above and Below deck Drives

-20-1001020304050600 2 4 6 8 10 12Course Time - seconds New Compass with Dramatic Error Reduction Course(deg)CompassErrorYawRateCorrectedNewErrorError

Strany 8 - Fluxgate Compass Modules

Wind Steering and Surfing True Wind Angle is Key • Your Maverick's gun has nothing on your sport boat when hooking into a 20’ roller with 24 kt

Strany 9

In Network vs Out of Network Sensors Network must accept Sensor data rate -Why ? Out of network sensors can be more accurate and have a faster respon

Strany 10 - (ST4000 vs X5 in RayM Terms)

AP Power Use • Helm load and sea state determine the power usage. • Ignore the vendor’s data, you will likely see several times the current stated in

Strany 11 - Compass Type Characteristics

Type 1 Typical Current Load for Hydraulics and GP Tiller Wands (there is no such thing as a low power autopilot and your amperage will vary) 34’ Mid

Strany 12 - Resp = 9, Bay chop to 3 ‘

Autopilot near Full Time Operation are Key Priorities: -Reliability & Robustness -Redundancy -Performance -Power consumption

Strany 13 - Course without Gyro

Autopilot Current Breakdown for a below deck system don’t ignore clutch power 024681012Brain Drive ClutchPeakAvgZero in tiller wands & manual clut

Strany 15 - Error with Gyro

History • Sail power to tiller via a variety of lines/blocks • Wind vanes ~ 1950’s • Low Cost Electronic AP for yachts ~ 1960’s – Mechanical compass

Strany 16 - True Wind Angle is Key

Wire Sizes for AP Install 10 amps 10’ run 10 amps 20’ run 20 amps 10’ run 20 amps 20’ run 0.3 Volt Drop 16 14 14 12 Brains Connection ** 1.0 Volt

Strany 17 - •High sample rates

AP Electronic Systems Sensors: Compass Wind GPS Speed Hydraulic Type 1 Rudder Drive Above Deck or Ball/Screw Drive Control Head Drive Electronics Brai

Strany 18 - AP Power Use

AP Robust Wiring (RM X5) Separate Drive Elec Compass & Sensors Control Head Drive Electronics Brains (small computer) Drive Units (high current) B

Strany 19 - GP Tiller Wands

AP Wiring (RM ST4000) Separate Drive Elec Compass & Sensors Control Head Drive Electronics Brains (small computer) Drive Units (high current) Batt

Strany 20 - Autopilot Current Breakdown

AP Wiring (NKE) Separate Drive Elec Compass & Sensors Control Head Drive Electronics Brains (small computer) Drive Units (high current) Battey Bre

Strany 21

Wiring & Mounting Practices • Mount sensors in area of low vibration, avoid motor housing. • Keep away from speakers or other magnetic devices. –

Strany 22 - History

Examples of Challenged Boats in 2012 • Warriors Wish: Moore 24, solar, B&G below deck hydraulic. Both power and installation issues that led to ha

Strany 23 - Wire Sizes for AP Install

AP Failure Mechanism’s • Tiller pilots – Water intrusion at the push rod seal. COVER – simple sleeve is all you need. – Condensation from cold, mois

Strany 24 - AP Electronic Systems

Compass – 3 Major Types • Mechanical compass – Chinese invention ? Uses magnet carefully balanced. Use for fung-shey, navigation by birds, bees, sea l

Strany 25 - AP Robust Wiring (RM X5)

-1.5-1-0.500.511.51 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91

Strany 26 - AP Wiring (RM ST4000)

-50-40-30-20-10010203040506016111621263136414651566166717681869196101106111116121126131136141146151156161166171176181186191Compass Error - Roll Rate I

Strany 27 - AP Wiring (NKE)

Effect of Earth’s Magnetic Field Tilt on AP Dynamic Accuracy Heading 270 Deg • Pitch and Role disturb the compass reading. •In mechanical mechanisms t

Strany 28

Effect of Earth’s Magnetic Field Tilt on AP Dynamic Accuracy Heading 270 Deg Pitch Up • Pitch and Role disturb the compass reading. •In mechanical me

Strany 29

Effect of Earth’s Magnetic Field Tilt on AP Dynamic Accuracy Heading 0 Deg • Pitch and Role disturb the compass reading. •In mechanical mechanisms thi

Strany 30 - Compass – 3 Major Types

Effect of Earth’s Magnetic Field Tilt on AP Dynamic Accuracy Heading 0 Deg Roll to Starboard • Pitch and Role disturb the compass reading. •In mechan

Strany 31

Failure Mechanism’s (cont) • Below deck units: 100’s of lbs of force are generated for up to 2 million rudder cycles (est). A type 1 hydraulic pum

Strany 32 - 35 deg variat

Redundancy • Different Styles: – Flight Risk: French to port / English to starboard (NKE & B&G. – Green Buffalo: Two Alpha’s, one as parts.

Strany 33 - Heading 270 Deg

Rudder Drive System and Load • An autopilot is no better than the response time of the helm – choose the appropriate drive. – Hydraulics are very rob

Strany 34 - Pitch Up

Above and Below deck Drives

Strany 35 - Heading 0 Deg

Fluxgate Compass Modules -Mechanical Gimbal swings a electromagnetic toroid in 2 axis (pitch and roll). - Small signals are decoded at the brain box

Strany 36 - Roll to Starboard

Micro Sensor (MEMS) based Compass & Gyro 3 Axis Rate Gyro 3 Axis Magnetometer 3 Axis Accelerometer -Use micro vibrating elements etched in silicon

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